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Knowledge · Purchasing & planning

Calculating glow pigment quantities: how much do I need?

Updated: 4 min read

Before requesting bulk quantities, a rough calculation helps: the amount of glow pigment you need follows almost entirely from the amount of your carrier material and the loading.

Infographic Calculating quantities: 15–20 kg – pigment per 100 kg of carrier

The basic formula

Pigment quantity = quantity of carrier material × pigment loading

The loading refers to the carrier material – the lacquer, resin or plastic the pigment is added to. The guide values:

  • 15–20 % for transparent and light carriers (clear lacquer, casting resin, light plastics)
  • 30–50 % for opaque carriers such as white wall paint

A practical rule of thumb: around 20 g of pigment per 100 ml of lacquer.

Example table

Pigment quantity by amount of carrier material
Carrier materialtransparent / light (15–20 %)opaque (30–50 %)
10 kg1.5–2 kg3–5 kg
100 kg15–20 kg30–50 kg
500 kg75–100 kg150–250 kg
1,000 kg150–200 kg300–500 kg

Quantities for surfaces

For coatings you usually plan in square metres rather than kilograms. First determine the amount of carrier from the consumption stated in your lacquer's or coating's data sheet:

Carrier quantity = area × consumption per m² × number of pigmented coats

Then apply the basic formula.

Worked example with assumed values50 m² area, a clear lacquer with a consumption of 200 g/m² (example value – your data sheet is authoritative), two pigmented coats: 50 m² × 0.2 kg/m² × 2 = 20 kg of lacquer. At 15–20 % this means 3–4 kg of glow pigment.

What affects the calculation

  • Carrier: the more opaque or dark the carrier, the higher the loading required.
  • Targeted use: often the whole surface or part does not need to glow. Pigmenting only the top layer or making only markings glow reduces the quantity considerably.
  • Masterbatch: for masterbatch precursors, the concentration depends on the later let-down ratio – we do this calculation together with you.
  • Granules and glow stones: here the scatter or embedding density decides, not a percentage. We determine the quantity with you on a sample.

Weight and volume

Glow pigment has a density of 3.6 g/cm³ and is therefore considerably heavier than most binders. 20 % pigment by weight therefore takes up considerably less than 20 % of the volume. Weight counts for ordering; for viscosity and settling in liquid systems, volume is worth a look.

From estimate to order

The estimate gives you an order of magnitude. The exact loading is best determined by sampling in your own system – after that, quantities for project, series or bulk supply can be planned reliably. We supply in large containers and as recurring production quantities.

The loading of around 20 % is our basis for calculation and testing. How much you actually need in the end is your decision – ideally after your own tests and an evaluation in your production. We are happy to support you with advice by phone or video call. How this works is described under samples and bulk orders.

FAQ

Frequently asked questions

How much glow pigment do I need for 100 kg of lacquer?
For a transparent or light lacquer, 15–20 kg (15–20 %). For opaque systems such as white wall paint, 30–50 kg.
How do I calculate the pigment quantity for a surface?
First determine the amount of lacquer: area × consumption per m² from the data sheet × number of pigmented coats. Then take 15–20 % of that as pigment, 30–50 % for opaque carriers.
Does the loading refer to weight or volume?
The guide values refer to the carrier material and are calculated by weight for ordering. Because the pigment is heavy at 3.6 g/cm³, it takes up a smaller share of the volume.

Request bulk quantities

Guide values are a starting point – the result depends on your system. Send us your carrier material and process, and we will put together suitable samples.

You can also reach us directly: +49 151 55687366 info@lumentify.com