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The most common mistakes when processing glow pigments

Updated: 5 min read

When a product glows less than expected, it is rarely the pigment – it is almost always the carrier, the processing or the expectation. The typical pitfalls and how to avoid them.

Infographic Processing: 14 – common mistakes – and how to avoid them

Material and formulation

1. A dark or opaque carrier

The pigment needs to absorb and release light. Dark or highly opaque binders swallow a large part of it. Better: choose a carrier that is as transparent or light as possible, and use a white primer on dark substrates. More under dosage.

2. Too little – or needlessly much – pigment

The guide value is 15–20 % relative to the carrier, 30–50 % in opaque carriers. More than 30 % in transparent systems adds hardly any brightness, only cost.

3. Ready-made glow paint instead of pigment

For resin and silicone, use the pure pigment, not a ready-made glow paint.

4. Mixing different glow colours

Possible, but not homogeneous because of different particle sizes. For a specific shade, choose the matching glow colour – see glow colours compared.

5. Mixing water-based and oil-based systems

The systems themselves cannot be mixed directly. Thanks to its SiO₂ coating, the pigment can be used in both – but in one of them.

Process

6. Tinted pigments in hot processes

From approx. 150 °C – practically every injection moulding, extrusion and filament printing process – do not use tinted pigments. The untinted pigments with a light, whitish daylight colour are heat-resistant. Details under heat resistance.

7. Settling in casting resin

In low-viscosity resin the pigment settles, and in the end only the underside glows. Better: let the resin start to gel or thicken it before stirring in the pigment – or pigment only a top layer.

8. The wrong particle size for the layer thickness

A particle thicker than the layer sticks out of the surface. Conversely, a very fine grade gives away brightness where a coarser one would be possible – see choosing the particle size.

9. Mixing pigment into concrete

In concrete the pigment disappears almost completely. Granules or glow stones at the surface, or a clear top coat containing pigment, work better – see pigment, granules or glow stones?

10. Rolling large areas

Making walls or panels glow evenly is difficult. Spraying gives the most uniform result: pigment in clear lacquer, several thin coats.

Application and expectations

11. Too little light for charging

A pigment that is never properly charged glows only briefly. UV content charges fastest, artificial light much more slowly – more under how to charge.

12. Stray light in the surroundings

Afterglow only works in real darkness. Even a street lamp largely outshines the effect.

13. Planning afterglow as lighting

Photoluminescent materials are for orientation and marking. They are not a light source.

14. Deciding from photos instead of samples

Photos reproduce brightness and colour very differently depending on camera and charge level. Only a sample tested in your own system is reliable.

The most important ruleTest every formulation on a small scale first – with your carrier, your process and your layer thickness. We put together suitable samples for this.

FAQ

Frequently asked questions

Why does my product glow less than expected?
Usually because of the carrier (too dark or opaque), too little pigment, too fine a particle size or insufficient charging. In casting resin, settled pigment is a frequent additional cause.
Can I use tinted glow pigments in injection moulding?
No. Tinted pigments should not be used from approx. 150 °C. For injection moulding and extrusion, use the untinted pigments with a light, whitish daylight colour.
How do I prevent pigment from settling in resin?
Let the resin start to gel or thicken it before stirring in the pigment – or add the pigment only to a top layer.

Request samples for your test

Guide values are a starting point – the result depends on your system. Send us your carrier material and process, and we will put together suitable samples.

You can also reach us directly: +49 151 55687366 info@lumentify.com